Igikoresho cya CNC: Ikintu Cyibanze Cyimashini Itomoye

1. Imikorere nigishushanyo mbonera
Ibikoresho bya CNC ni ikintu cyingenzi gihuza igikoresho cyo gukata no gukata mu bikoresho bya mashini ya CNC, kandi kigakora imirimo itatu yingenzi yo kohereza amashanyarazi, gushyira ibikoresho hamwe no guhagarika vibrasiya. Imiterere yacyo mubisanzwe ikubiyemo module zikurikira:

Urupapuro rwerekana impapuro: rwemeza ibipimo bya HSK, BT cyangwa CAT, kandi bigera kuri coaxiality-yuzuye neza (radial runout ≤3μm) ikoresheje taper ihuza;

Sisitemu yo gufunga: ukurikije ibisabwa byo gutunganya, ubwoko bwo kugabanya ubushyuhe (umuvuduko ntarengwa 45,000rpm), ubwoko bwa hydraulic (igipimo cyo kugabanya ihungabana 40% -60%) cyangwa chuck chuck (igihe cyo guhindura ibikoresho

Umuyoboro ukonjesha: igishushanyo mbonera cyo gukonjesha imbere, gishyigikira ubukonje bukabije kugirango bugere ku ntera itaziguye, kandi bitezimbere ubuzima bwibikoresho hejuru ya 30%.

2. Ibisanzwe Byakoreshejwe
Inganda zo mu kirere
Mugutunganya ibice byubatswe bya titanium, abafite ibikoresho bigabanya ubushyuhe bikoreshwa kugirango barebe neza niba imbaraga zingana mugihe cyo gusya byihuse (12,000-18,000rpm).

Gutunganya ibinyabiziga
Mu kurangiza ibyuma bikomye (HRC55-62), abafite ibikoresho bya hydraulic bakoresha ingufu za peteroli kugirango bahuze imbaraga, bahagarike kunyeganyega, kandi bagere ku ndorerwamo ya Ra0.4μm.

Gukora ibikoresho byubuvuzi
Micro isoko ya chuck ibikoresho bifata ibikoresho bya mikoro 0.1-3mm kugirango byuzuze ibisabwa na micron kurwego rwo gutunganya ibikenerwa byamagufwa, prothèse ihuriweho, nibindi.

3. Ibyifuzo byo gutoranya no gufata neza
Ibipimo Ubushyuhe bugabanuka Chuck Hydraulic chuck Imvura
Umuvuduko ukoreshwa 15,000-45,000 8,000-25,000 5,000-15,000
Kwizirika neza ≤3μm ≤5μm ≤8μm
Kubungabunga cycle amasaha 500 amasaha 300 amasaha 200
Ibisobanuro by'ibikorwa:

Koresha inzoga ya isopropyl kugirango usukure hejuru ya conic mbere yo gushiraho ibikoresho

Buri gihe ugenzure imyambarire yumurongo wa rivet (usabwa agaciro ka torque: HSK63 / 120Nm)

Irinde ubushyuhe bukabije bwa chuck kubera ibipimo birenze urugero byo kugabanya (izamuka ry'ubushyuhe rigomba kuba <50 ℃)

4. Inzira ziterambere ryikoranabuhanga
Raporo y’inganda 2023 yerekana ko umuvuduko witerambere ryisoko rya chucks zifite ubwenge (integrated vibration / sensors sensors) uzagera kuri 22%, kandi uko kugabanuka bishobora gukurikiranwa mugihe nyacyo binyuze kuri interineti yibintu. Ubushakashatsi niterambere ryibikoresho bya ceramic bishingiye ku bikoresho byifashishije ibikoresho byagabanije ibiro 40%, kandi biteganijwe ko bizashyirwa mu bikorwa binini mu gihe cyo gutunganya 2025.